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| Block
Dressing Machine (Mono Blade) |
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| INTRODUCTION
The marble Blocks procured from mines are not always
evenly shaped. There may be some variation due to
cutting of blocks or breakage. To ensure even processing,
the blocks are cut to give them an even shape. The
block cutting machine is used to cut the rough or
uneven surface of the block so that the block is even
in shape. The machine shown here is a single or mono
blade block cutting machine. |
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| TECHNICAL
DETAILS |
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The main structure consists of Pillars, Guide Frame,
Connecting Rods, Tie Beams, Tension Brackets etc.
and is manufactured from heavy steel plates, machined
and ground to tolerance limits.
Balanced design & high accuracy along with precise
alignment of various parts ensures that machine
starts only when the blade is preset to the tension
required. The main motor is interlocked with water
pump and feed rate is shown through a digital feed
meter
Proper safety device ensures high dependability
of the machine.
1. Machine constructed with high precision.
2. Complete with pressure switch automatically cut
off all contacts in case of water shortage or no
blade tension.
3. Auto sensor is provided to maintain constant
tension for a perfect cut on marble.
4. Variac is provided to maintain the required down
feed varies from 0 to 2 meters per hour.
5. Centrally lubrication system is provided for
every lubricating point.
Electrical Panel is complete with :-
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Oil pressure gauge for blade
stretching
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Ampere meter controlling for
under load.
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Automatic hydraulic power
pack with accumulator.
Machine complete with central control unit with
a electric hydraulic unit and other automatic
safety and control devices.
Fixed bench trolley size 3000mm.x 3000mm.
Each one composed of :
1. One 2 HP 1440 rpm 3 phase motor.
2. One gear box ratio 50:1.
3. One set drive axels with bearings.
4. Two set pinion & gear mounted on wheels.
5. Four assembles trolley wheels.
6. Top open frame fixed bench of 250 mm. heavy
channel for making R.C.C. Platform.
7. 30 tonnes capacity.
8. 3000 mm. x 3000 mm. wide.
9. Outdoor socket for 4 pin 3 phase connection
for remote control.
DIAMOND BLADE :
Length 4000 x 180 x 3.5 mm.
31 Segments size 6 x 25 x 6 + 2
ASSEMBLING :
With the help of VIKRAM's skilled technicians
in 15 working days.
| Technical
Data |
| Main Motor
Power |
30 HP
squirrel cage motor 1440 RPM |
| Working/Lowering
Speed |
0 mm to
2000 mm, Mm 1 HP DC |
| Speed
Cycle |
160 per
Min. |
| Stroke
of Blade |
450 mm |
| Length
of Blade |
4000 mm |
Fast Up
& Down Motor
(complete with electric motor, control panel &
two
motorized trolleys) |
3 HP squirrel
cage motor 1440 RPM |
| Water
consumption |
7 to 8
Liters per minute. |
| Maximum
down feed |
Max. 1
Meter in Makarana Marble. |
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