Largest manufacturers of Mining, Processing and Material Handling machinery for stone industry in India  
 
 
Block Dressing Machine (Mono Blade)
     
 
INTRODUCTION

The marble Blocks procured from mines are not always evenly shaped. There may be some variation due to cutting of blocks or breakage. To ensure even processing, the blocks are cut to give them an even shape. The block cutting machine is used to cut the rough or uneven surface of the block so that the block is even in shape. The machine shown here is a single or mono blade block cutting machine.
 
TECHNICAL DETAILS
 

The main structure consists of Pillars, Guide Frame, Connecting Rods, Tie Beams, Tension Brackets etc. and is manufactured from heavy steel plates, machined and ground to tolerance limits.

Balanced design & high accuracy along with precise alignment of various parts ensures that machine starts only when the blade is preset to the tension required. The main motor is interlocked with water pump and feed rate is shown through a digital feed meter

Proper safety device ensures high dependability of the machine.

1. Machine constructed with high precision.
2. Complete with pressure switch automatically cut off all contacts in case of water shortage or no blade tension.
3. Auto sensor is provided to maintain constant tension for a perfect cut on marble.
4. Variac is provided to maintain the required down feed varies from 0 to 2 meters per hour. 
5. Centrally lubrication system is provided for every lubricating point.

Electrical Panel is complete with :-

  1. Oil pressure gauge for blade stretching
  2. Ampere meter controlling for under load.
  3. Automatic hydraulic power pack with accumulator.

    Machine complete with central control unit with a electric hydraulic unit and other automatic safety and control devices.
    Fixed bench trolley size 3000mm.x 3000mm.
    Each one composed of :

    1. One 2 HP 1440 rpm 3 phase motor.
    2. One gear box ratio 50:1.
    3. One set drive axels with bearings.
    4. Two set pinion & gear mounted on wheels.
    5. Four assembles trolley wheels.
    6. Top open frame fixed bench of 250 mm. heavy channel for making R.C.C. Platform.
    7. 30 tonnes capacity.
    8. 3000 mm. x 3000 mm. wide.
    9. Outdoor socket for 4 pin 3 phase connection for remote control.


    DIAMOND BLADE :

    Length 4000 x 180 x 3.5 mm.
    31 Segments size 6 x 25 x 6 + 2

    ASSEMBLING :

    With the help of VIKRAM's skilled technicians in 15 working days.

Technical Data

Main Motor Power 30 HP squirrel cage motor 1440 RPM
Working/Lowering Speed 0 mm to 2000 mm, Mm 1 HP DC
Speed Cycle 160 per Min.
Stroke of Blade 450 mm
Length of Blade 4000 mm
Fast Up & Down Motor
(complete with electric motor, control panel & two
motorized trolleys)
3 HP squirrel cage motor 1440 RPM
Water consumption 7 to 8 Liters per minute.
Maximum down feed Max. 1 Meter in Makarana Marble.